Decide4Action is production monitoring and quality software for manufacturing plants — real-time OEE and downtime, changeover and giveaway tracking, quality checks that flag drift before it becomes scrap, asset vibration monitoring, and audit-ready traceability from receiving to shipping.
Five focus areas for manufacturing plants — from receiving through processing, assembly, packing and shipping. Each stands on its own; all run on one platform, sharing the same data and reporting.
Codes verified on the line, not at the customer's dock.
Every lot scanned against the work order before the run.
Wrong setup caught before the first case.
Label, lot and date checked by camera; auto-stop on mismatch.
Auto-stop on unreadable or duplicated codes.
Weights, seals and torque with pass/fail evidence.
Suspect batch to every pallet and customer in seconds.
Specs enforced across shifts and sites, every result trended and on record.
Results flagged the moment they're out of spec.
Drift surfaces mid-run, while it can still be corrected.
Startup, in-process and end-of-run checks on schedule.
Suspect product isolated before it ships.
Every entry logged; audit-ready for ISO, IATF and customers.
Supplier certs and incoming inspection tied to every work order.
Uptime, throughput and yield measured live from the equipment, by line, shift and crew.
States, speeds and counts straight from the PLCs.
Stops, jams and starvation detected automatically.
Live OEE, rate and downtime per machine and line.
Losses ranked by line, machine or cause.
Yield by station and shift, with losses costed.
Every changeover measured against standard.
Digital forms make each check impossible to skip and put the procedure in front of whoever is doing the job today.
Startup, handover, 5S and safety rounds with photo evidence.
Line clearance confirmed step by step.
Forms route to the right person automatically.
A failed check alerts quality or maintenance instantly.
Step-by-step video instructions at the station.
Every check searchable by date, line, lot or shift.
Asset wear caught early enough to plan the fix, and every kWh tied to the output that consumed it.
Wear on motors and gearboxes detected weeks before failure.
Managers notified the moment a zone crosses a limit.
Every reading logged against its zone and work order.
Electricity, gas, water and air tied to output.
Temperature, humidity and pressure live per zone.
PLCs, meters and SCADA via OPC-UA, Modbus, MQTT.
We'll send you a suggested starting scope based on your situation and reach out to set up a time that works.
And what that could look like in your plant.
